SEAN JOSEPH ANDREWS


Selected Works
NAALIYAH STUDIOS Shopify Web 
LIFE HACK Project
PHYSICAL COMPUTING Project
UI/UX Applications
UNDERLINE COOLING Project
PLANT HEALTH MONITOR Project
HYDE CLOSET Case Study 
UNITY Game Design  
MISC.


RESUME
ABOUT ME
COURSEWORK




©2024 Sean Andrews


Electrolyte Robot





For our second project in Physical Computing for Spring 2025, the goal was to design and build a device that either helps or humorously doesn’t help with a daily task. We were required to include at least one input, one output, and a 3D-printed component designed by us.

I decided to focus on something I do every day: mixing electrolytes into water. Normally, I unscrew the container, scoop the powder, pour it into a glass, and stir it with a spoon. It’s a simple task, but one that felt like the perfect opportunity to automate. I set out to design a device that could dispense the electrolytes into the water and stir the contents thoroughly without the use of any sticks or spoons going into the liquid - essentially a mini robot version of my daily routine.

The idea pushed me to explore 3D printing in a more advanced way, as well as work with servo motors, breadboard circuitry, buttons, and Python code using the Adafruit Circuit Playground Express. The result was a fully functional prototype that, despite the power limitations of the motors, successfully carried out the task. This project became a great test of my planning, creative thinking, and technical execution—and ultimately, a rewarding example of how hardware and code can work together to solve real (or not-so-real) problems.



My Daily Task



Getting Started


The first step in my process was sketching out every idea that came to mind. I focused on how I could get a motor to mix water effectively, but I was especially drawn to the idea of using a non-invasive mixing method. I found inspiration in a video of a drink mixer that spins the entire cup while keeping it secure with a border—simple, effective, and exactly the kind of mechanism I wanted to replicate.

I had a lot of creative vision for how the robot could look and behave, but I knew I needed to prioritize the functional requirements over the non-functional ones to make sure the project actually worked. I wanted it to be more than just a cool idea—I wanted it to reliably perform its task.

To make the concept more engaging, I started adding new features to the design. That’s when I decided the robot shouldn’t just mix the drink—it should also dispense the electrolyte powder. I sketched out different ways to make that work, laying the groundwork for a dual-function robot that felt both fun and functional.


Planning The Build


Servo Motors, Cup, and Bottle Measurements in mm
Materials:

  • 3D printed material (PLA)
  • Hot glue
  • Scotch tape
  • Exacto knife
  • Starbucks large cup
  • Plastic ginger shot bottle
  • Plastic Straw

  • Digital caliper
  • Circuit Playground Express board
  • Alligator to male wires
  • Male to male wires
  • 2 servo motors
  • Breadboard
  • Button

First Step:
  • Measured servos, cup, and bottle using digital caliper to inform 3D model dimensions
  • Used OnShape software to begin 3D modeling the structure
  • Built each part with precise measurements in mind to ensure proper fit and function
  • Focused on stability, motor clearance, and how each part would interact when assembled
  • Made a sketch that shows everything in the build, including the cup and bottle to ensure it would all fit on the first print

Main Compartment Blueprint
Entire Device Blueprint (Cup and Bottle Included)

Next Steps:
  • Used revolve and extrude tools in OnShape to turn blueprint into a 3D model
  • Created 3 separate files for different parts of the device
  • Added 3mm of space between spinning plate and border to prevent friction and allow smooth movement



3D Modeling



Spinning Coaster Piece
Main Compartment
Main Compartment Bottom View
Frames Front View
Frames: One for Servo, One for Bottle

  • Exported the STL file and uploaded it to Bambu Studio for 3D printing
  • Arranged all pieces to print in one take
  • Added supports to the main compartment and spliced the file
  • Exported the spliced file and began the printing process


Printing Process




Bambu Studio Layout
Spliced File With Supports
X1-Carbon 3D Printer - 5 Hour Print Time
Expected Result
Supports Removed



  • Print finished, moved on to wiring and programming servo motors
  • Connected servos to Circuit Playground Express board and breadboard
  • Set up process to run with a single button press



Wiring / Coding the Servos




Wiring Setup
Servos in Action



Input:
  • Button click

Output (2 outputs, 30 seconds total):
  • Cup servo starts slow, then speeds up
  • At 3 seconds, bottle servo starts spinning slowly to dispense powder
  • At 15 seconds, cup servo reverses direction slowly, then speeds up
  • At 27 seconds, bottle servo stops spinning
  • At 30 seconds, cup servo stops and both servos are turned off 
    Python Code 



Assembly


  • Started constructing the device with the servos
  • Thin tape strips added to feet for support and stability
  • Hot glued circular servo caps into position
  • Cup servo hot glued to spinning coaster piece
  • Bottle servo hot glued to ginger shot bottle cap
  • Cup servo taped to center of bottom chamber in main compartment
  • Bottle servo taped to one of the support frames
  • Tested functionality after each taped or glued piece
  • First frame hot glued to main compartment for initial structural support
  • Second frame added for extra stability
  • Straw hot glued to bottle to feed into second frame holder
  • Made small incision in bottle to allow powder to dispense while turning, it revolves enough times to dispense a full serving size of electrolytes (one scoop)
  • Filled bottle with powder and ensured easy removal and refill access
  • Did a full test run — everything worked perfectly


Cup Servo Taped in Place
Cup Servo Working
Both Servos Working 
Hole for Powder Dispensing
Second Support Frame Added with Straw
Hot Gluing the Frames
Everything Glued and Taped Together


Finished Electrolyte Robot





Reflection


What Worked Well:
  • Overall design is stable, nothing breaks or feels out of place
  • Powder can be easily added, and the bottle is easy to remove and replace
  • Servos are sturdy and stay in place with no malfunctions

Challenges & Limitations:
  • Servo motors have limited power and can only reach a certain speed
  • Mixing effect isn’t strong enough to fully stir the water as intended
  • Hole in the bottle could finish rotation upside down, releasing powder when turned off

Takeaways:
  • The goal was to build a device that may or may not be a helpful robot
  • In this case, it’s not extremely helpful due to limited servo speed
  • Future versions could include faster, more powerful motors
  • Despite limitations, this was a successful first prototype that met the core design goals